Construction Physics author Brian Potter: Fusion could significantly reduce the cost of isotope production
Isotopes, priced by the gram, are among the most expensive materials on Earth and face fragile supply chains. Construction Physics author Brian Potter analyzes the efficiency limitations of current particle accelerators and fission reactors as manufacturing paths, arguing that fusion reactions can produce neutrons with much higher energy than fission while simultaneously generating electricity. If reaction combinations are properly arranged, isotope production costs could drop significantly—at least for certain isotopes and reactions—impacting fields such as medical imaging, nuclear fuel, and pure-isotope materials.
Technetium-99m, widely used in medical imaging, relies on the decay of molybdenum-99, which is produced by only a handful of nuclear reactors worldwide. In 2024, maintenance shutdowns at some of these facilities triggered global shortages. Priced by the gram, isotopes are among the most expensive materials on Earth, and their supply chains are extremely fragile. Brian Potter, author of Construction Physics, analyzed the technical roots of this dilemma and proposed a potential solution: fusion.
One of the primary methods for producing isotopes today is using particle accelerators. These devices use electromagnetic fields to accelerate charged particles, meaning they can only interact with electrons, protons, or positively charged atomic nuclei. The Coulomb repulsion between protons and target nuclei results in very low conversion efficiency: for example, General Electric Healthcare’s PETtrace 800 uses protons to bombard oxygen-18 to produce fluorine-18, but only about one in every 800 protons successfully enters an oxygen nucleus. A single medical accelerator costs millions of dollars, operates at approximately 75 kilowatts, and produces material roughly the size of a speck of dust per hour.
Another path involves nuclear fission. Fission reactors release neutrons that can bombard target materials to produce isotopes, such as placing cobalt-59 in a reactor to generate cobalt-60 via neutron capture. However, fission neutrons generally have low energy—averaging about 1.5 to 2 million electron volts (MeV)—and in power reactors, moderators further slow them down to about 0.025 eV to sustain the chain reaction. Even without moderation, most fission neutrons lack the energy required to drive many useful nuclear reactions. Additionally, fission reactors are heavily regulated, making them difficult and expensive to build.